Smart, self-adapting tubular protectors

BEWi Energy

We have helped BEWi Energy design smart, flexible, plastic tubular protectors that adapt to a variety of pipe dimensions and thread standards. Apart from facilitating for the users, the design also enables reuse and recycling of the plastic protectors, which otherwise are discarded after one use.

Going from 100 000 tons of discarded plastic to a circular value stream

To protect the threads on oil pipes during transport, plastic covers are used on each end of the pipes. The industry uses 160 million protectors yearly, of which the majority are discarded. This represents a total of 100 million kilos of plastic every year. To help reduce the problem, BEWi Energy has developed a solution - The Smart Tubular Protector. The product protects new and old oil pipes and fit a number of different dimensions and patents. This facilitates for the customers, as it reduces the number of variations of protectors from 1000 to less than 50.

The flexible and plastic-only design enables the protectors to be introduced into a circular material stream. BEWi Energy’s ambition is that in the future, the protectors will be leased to customers instead of sold. This will contribute to a circular material stream and reduce the environmental impact of the industry.

Some protectors on the market today contain both plastic and steel. BEWi’s smart protectors are made solely of plastic, which facilitates recycling. This will mean a significant reduction of the CO2 footprint generated by the protectors.

Ergonomic and robot-ready

The new design is ergonomic and user-friendly. The protectors are easy and quick to install and require no tools at all, unlike previous models. The time for montage has been reduced from one minute to 2-4 seconds, which causes less strain on the workers’ muscles and joints. Moreover, the new protectors are designed to be robot-ready. I.e. they are designed for the possibility of robots installing them, instead of humans. As the montage of the protectors is often done in so-called red zones – high risk zones that can pose a danger to worker – the possibility of having robots handling this task is a great advantage.

The new design provides an ergonomic grip that fits different size hands and types of gloves. It doesn’t require any tools to install, which makes the process easy and quick, as well as less monotonous. For the worker, this is a significant advantage, as it exposes their muscles and joints to less strain.

3D printed prototypes daily

The project has been characterized by very close collaboration between BEWi and EGGS, testing and prototyping continuously. We 3D-printed two-component (hard- and soft plastic) prototypes inhouse in our studio almost on a daily basis. BEWi’s high level of competence within tool-production and their international network contributed greatly to the process.

We have designed 14 different variations for casing, tubing and drill pipes. The design is built from two components: the soft plastic on the inside of the protector provides a good grip around the pipe-threads and absorbs possible chocks. Moreover, it offers waterproofing and protects from unwanted substances leaking in. The hard-plastic casing protects from external forces and is equipped with ergonomic handles.

Sounds interesting?

Get in touch with Creative Director Industrial Design

Carl André Nørstebø

Carl André Nørstebø
+47 404 01 141

Let's talk to Designer

Maren Knudsen

Maren Knudsen
+47 900 55 398

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